How to Make Potassium Nitrate

Potassium nitrate (saltpeter) is a useful chemical for science experiments, fertilizers, and gunpowder since it’s an ionic salt. Collecting bat guano from caves used to be the main way to obtain potassium nitrate but these days, there's a much easier way to prepare it if you have experience working with chemicals. All you need is a cold pack, potassium hydroxide, and water to prepare this versatile substance. With time and the right precautions, you can safely make potassium nitrate.

Part 1

Part 1 of 3:

Making the Ammonium Nitrate Solution

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1
Purchase a cold pack that contains ammonium nitrate. Ammonium nitrate, the active ingredient in many cold packs, is essential for making potassium nitrate. Choose a cold pack that has ammonium nitrate as a primary active ingredient.^{[1]XTrustworthy SourceU.S. National Capital Poison CenterIndependent poison control center providing resources to prevent poisonings and save livesGo to source}
- If you don't have enough ammonium nitrate from the first cold pack, purchase a second one as needed.
- You can find cold packs containing ammonium nitrate from most pharmacy or health stores. You can also buy pure ammonium nitrate online or from laboratory supply stores.
Making potassium nitrate involves handling substances that can irritate your eyes, lungs, and skin. To prevent injuries while making this chemical, wear safety goggles, a gas mask, and thick rubber gloves.
3
Cut open the pack and pour out 80 millilitres (2.8 imp fl oz; 2.7 fl oz) of the ammonium nitrate. Use scissors to cut lengthwise along the top of the cold pack. Pour out the contents of the pack into a large measuring bowl marked for millimeters.^{[2]XResearch source}
- If you don't have any scissors nearby, you can use a sharp knife instead.
Make your own potassium nitrate instead of buying it. "I was able to whip up my own potassium nitrate for a school science experiment rather than fork out cash to buy it at the store. I just gathered some household ingredients like a cold pack and potassium hydroxide and followed the instructions. Making it myself with stuff I had around the house was way cheaper, and I ended up with plenty of potassium nitrate to build a smoke bomb that earned me a solid A- on the project." - Dipper P.
Safely handle chemicals with the right precautions. "I'm not super experienced working with chemicals, so I appreciated how this article stressed taking safety precautions. It said to wear goggles, gloves, and a mask so the chemicals wouldn't irritate my skin or lungs. Following those tips meant I could handle the chemicals safely without harming myself. Now I feel confident I can replicate the recipe on my own thanks to those pointers on staying safe." - Trevor B.
Get specific ratios for an effective recipe. "Having the exact measurements handy, like 80 mL of ammonium nitrate and 56 grams of potassium hydroxide, was clutch. Rather than vague guesses, I knew precisely how much of each ingredient to use. Nailing the ratios using the specific numbers given led me to successfully produce high-quality potassium nitrate. No more guessing — this recipe outlined the perfect amounts." - Lorenzo Z.
Understand the chemical reactions. "The step-by-step instructions really helped me visualize and grasp the chemical reactions involved. Seeing each step, from mixing the solutions to boiling and evaporating them, enabled me to wrap my head around how the potassium nitrate was made. The descriptions brought the chemistry to life in a way my textbook couldn't. My chemistry knowledge grew big time, thanks to the thorough explanations." - Akira R.
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4
Add 70 millilitres (2.5 imp fl oz; 2.4 fl oz) of hot water and stir the mixture. Fill a measuring cup with 70 millilitres (2.5 imp fl oz; 2.4 fl oz) of hot water—hot enough to notice the temperature but not boiling or near-boiling. Pour the hot water into the ammonium nitrate and stir thoroughly with the water.^{[3]XResearch source}
- Pour slowly to prevent the solution from splashing up and causing accidental skin irritation.
- Continue stirring until the ammonium nitrate dissolves completely into the hot water.
5
Purify the ammonium nitrate with a coffee filter. Some cold packs use ammonium nitrate and a mixture of other chemicals that can dilute your final product. To prevent this, place a coffee filter over a separate measuring bowl and pour the ammonium nitrate solution slowly over the empty bowl.^{[4]XResearch source}
- When you've finished pouring, discard the coffee filter immediately to prevent it from contaminating the purified solution.

Part 2

Part 2 of 3:

Combining Ammonium Nitrate and Potassium Hydroxide

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1
Pour 56 grams (2.0 oz) of potassium hydroxide into a measuring bowl. Potassium hydroxide is the second key ingredient to making potassium nitrate. Weigh a clear measuring bowl first and use the “Tare Weight” function if you can to make it easier to measure. Then add 56 grams (2.0 oz) of potassium hydroxide to the bowl to make sure you have a precise amount.^{[5]XResearch source}
- You can buy dry potassium hydroxide from many hardware or chemical supply stores.
2
Add 0.5 imp fl oz (0.96 US tbsp) of water in small increments to dissolve the potassium hydroxide. While preparing the potassium hydroxide, add just enough water to dissolve the dry substance. Pour in 1 US tbsp (15 mL) of water at a time, stirring thoroughly, and add more if the potassium hydroxide remains dry.^{[6]XResearch source}
- The potassium hydroxide should have a thick, smooth texture, like a soup or pudding.
3
Take the potassium hydroxide and ammonium nitrate substances outdoors. Combining these substances can release toxic ammonium gas. Along with wearing a double filter gas mask, take your substances outdoors to prevent serious injuries from the ammonium gas.^{[7]XResearch source}
- If you're working in a laboratory, you can also combine the chemicals underneath a fume hood.
Once you've found a well-ventilated area outdoors, pour the potassium hydroxide solution slowly into the ammonium nitrate. As you do, make sure your gas mask is secure to prevent irritation or serious injuries from the ammonium gas released.^{[8]XResearch source}

Part 3

Part 3 of 3:

Purifying the Potassium Nitrate

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1
Boil the solution over a stove outdoors. Pour the solution in a pot and place it over an outdoor stove. Turn the stove to medium heat and let the solution boil for 20-30 minutes, or until a ring of crystals begins to form around the outside.^{[9]XResearch source}
- Keep the gas mask on while boiling the solution, as it will still release toxic ammonium gas.
- Do not reuse the pot for cooking after preparing ammonium nitrate with it.
2
Leave the ammonium nitrate outdoors to evaporate for 1-2 weeks. Pour the boiled solution into a measuring bowl and place it on a flat surface at least 100 feet (30 m) away from any homes or buildings. Let the ammonium nitrate evaporate for up to 2 weeks, or until all that's left in the measuring bowl is white crystals.^{[10]XResearch source}
- Always wear a gas mask while handling liquified ammonium nitrate, and keep other people or animals (especially children and pets) away from the solution while it evaporates.
- After the ammonium nitrate has evaporated into solid crystals, it will stop releasing ammonium gas.
3
Test the potassium nitrate for reactivity. To make sure you have purified potassium nitrate crystals, mix a small sample of them with an equal amount of granulated sugar. Set the mixture on fire in a controlled area, like a laboratory, using a lighter. If you've created pure potassium nitrate, it should produce purplish flames.^{[11]XResearch source}
- Handle the potassium nitrate and lighter with care and in a controlled area to prevent injuries.

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Question
Are the final nitrate crystals the potassium nitrate?
Zane Ramey
Community Answer
Yes. And they can be redissolved, filtered and purified if they appear to contain foreign chemicals or impurities.
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What is potassium chloride? Where can I buy it?
Community Answer
Potassium chloride is a metal halide salt that is used in medications, fire extinguishers, fertilizers, and salt substitutes. It has many other applications as well. Potassium chloride is available at many stores as a water softener (one brand name to look for is Diamond Crystal Sodium Shield), and can be purchased online.
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What about the gel ones? Do they produce the same outcome?
Community Answer
Probably not. Even if they did, I believe the disposable one-time use ones would be cheaper and yield a better result.
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Tips

Work slowly to make sure you're using precise measurements and handling the chemicals with care.
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If you prefer, you can also buy prepared potassium nitrate online or from laboratory supply stores.
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Warnings

Do not make potassium nitrate if you have no experience working with chemicals to make sure you're taking the right precautions. You can always order potassium nitrate at some chemical supply stores, instead.
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The chemicals used in making potassium nitrate can be corrosive on bare skin. Wear goggles and rubber gloves throughout the entire process to prevent skin irritation or other injuries.
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Use a gas mask at all times while combining and distilling the potassium nitrate to prevent injuries from the ammonium gas. Additionally, never combine potassium hydroxide and ammonium nitrate indoors.
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