How to Build a Speaker Box

Learning how to build a speaker box allows you to customize the fit and design of the box to match your desired audio quality. The basic two-speaker box designs are sealed and vented. This article details how to build a sealed speaker box, which separates the front and rear sound waves to improve the bass.

Steps

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1
- Reference the speaker’s template to find the speaker’s measurements.
  - The template is included with the rest of the basic speaker information upon purchase. If the template can’t be found, contact the manufacturer for the information or measure the speaker yourself:
- Figure the depth (front-to-back dimension) of the speaker box by adding 2 inches (5 cm) to the depth of the speaker.
- Use the speaker’s height and length measurements as the box’s internal height and length dimensions.
- Multiply the depth, height and length to determine the internal volume of the box.
2
against the manufacturer’s recommended speaker box internal volume.
- Adjust the measurements as needed until you reach the recommended range.
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to figure the box’s external dimensions.
4
of the space available for the speaker box to be sure the box will fit.
- Use your measurements to sketch out the speaker box depending on the space you need to fit it into.
5
- Trace a pattern onto the MDF (medium density fiberboard) using the exterior box.
  - Include the circular openings needed for the face of the speaker and the connectors. The measurements are found on the speaker’s template. If there is no template, trace the circumference of the face of the speaker on the front piece and a 2-inch (5-cm) hole on each side piece for the connectors.
- Use a jigsaw to cut out the pattern pieces.
- Cut out the circular openings with a router.
- Sand all rough edges.
6
with 1-inch x 1-inch (2-1/2 cm x 2-1/2 cm) strips of wood (battens).
- Cover 60 percent of each interior edge with a batten.
- Screw the batten into the MDF.
to make sure they match up.
8
Pre-drill all holes and bead carpenter’s glue along each joint as you assemble the box.
- Use furniture clamps to keep the speaker box aligned.
and check that it fits.
10
while the speaker is in the box.
- Remove the speaker and pre-drill the mounting screw holes.
- Allow the glue to dry.
11
over the speaker box’s internal seams and all openings to ensure the box is airtight.
- Let the silicon caulk cure for 12 to 24 hours.
12
- Hook up the speaker wires.
- Cover the back, top and bottom of the speaker box with 1 inch (2-1/2 cm) of poly fill to minimize resonance.
- Insert the speaker and run the connectors through their appropriate holes.
- Secure the speaker with screws through the mounting holes.
- Caulk any openings to ensure the speaker box is airtight.
- Allow the caulk to cure for 12 to 24 hours.

Community Q&A

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Question
How do I build a ported box for a 15" subwoofer?
Community Answer
This method would work -- you just need to adjust the measurements to fit a 15" driver. It's probably easier to look up a guide designed specifically for a sub though.There are loads of them on car audio sites.
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Question
What is poly fill (referenced in step 12 of how to build a speaker box)?
Community Answer
It's Polyester fluff for filling stuffed animals, comforters, and I assume for stapling to the inside of this box. Ask someone at a craft store or in the craft section of Walmart.
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Question
How do I build an 8 inch speaker box?
Community Answer
Just follow the steps in the article.
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